If you need a 5-micron filter on your oil, for example, you need the same quality filter on the breather. Gearboxes Transformers Storage Tanks Totes 55 Gallon Drums. The amount of water the breather can hold directly relates to the amount of silica gel in the breather. They can be used for applications such as oil sight glasses and small gearboxes. There are multiple factors you need to consider before choosing a desiccant breather: Your machine's operating environment should be considered as it pertains to the amount of contamination. Use desiccant breathers and desiccant vents on large storage tanks, oil drums, gearboxes, hydraulic reservoirs, and other lubrication containers or reservoirs. Of course, the more critical machines should receive the most attention. Xclude Non-Desiccant (ND-35) Breather Highlights. ZEOZORB breathers feature a standard 1 slip fit which easily adapts to many applications. Desiccant Breathers - W.T. Maye, Inc. - wtmi-usa.com Xclude Rebuildable Steel Breather Highlights. Bi-directional air flow allows air in and out as fluid level changes or differential pressures occur. Synthetics, Integrated Drip Ring An integrated drip ring keeps shedding water from entering the vent holes. The capacity of the reservoir often impacts how quickly the desiccant may be saturated with moisture. Expelled air backflushes the particulate filter to help prolong the life of the breather. It is very important the breather doesn't restrict air to the point it creates lubricant flow issues inside the system. The Future of Energy Challenge, View The single manifold body of our TIGA Gearbox Adapter Kit, keeps potential system intrusions to a minimum, which in turn minimizes the possibility of contaminants entering the system. While a number of options are available, getting the most value out of your breather comes down to understanding or controlling variables associated with breather life. Breathers also allow fresh air into the container while keeping dirt, water, and other contaminants out. Mining Lubricants, Therefore, it is imperative to understand how much the headspace can fluctuate. Standby equipment should also be fitted with breathers. Providing basic protection from moisture and particulate contamination in lubricants and equipment,Xclude Standard Breathersreplace the standard dust cap or OEM breather cap on equipment. Gear Oils, take in air with each stroke of the actuators. Gearboxes, tanks, reservoirs and bearing sumps (process pumps, etc.) About Shell in the USA, View Lastly, desiccant breathers are rated for either continuous or intermittent flow. More oil equals more humidity in most cases. Quick-connect fittings provide easy connection of a filling or filtration systems to the gearbox. Desiccant Breathers - BDE. While in service or during shutdown, the desiccant attracts moisture from inside the equipment reservoir, actively drying the equipment. Each time a unit breathes in, it brings with it all sorts of small debris and moisture, depending on the operating environment. Desiccant Breather Life-Span Product Unboxing - Hy-Pro Oil Analysis Patch Test Kit, Combining Oil Analysis Tests to Identify the Root Cause of Machine Failures, Case Study: Using Industry 4.0 Techniques for Onsite Oil Analysis, FS9V4 Particle Pal Plus w/ Atten2 Particle Counting & ID Technology, Shell Turbine Oil with Gas To Liquid Technology (Turbo S4 X & GX), Five Reasons Predictive Maintenance Programs Fail When Evolving into Industry 4.0, Optimizing Regreasing Field Practices with Ultrasound Technology, The Role of Vibration Analysis in Prescriptive Maintenance. PowerBreather Desiccant Breathers At TTI, we offer an array of PowerBreather desiccant breather options to meet the needs of your industrial applications, regardless of operating environment. Desiccant breathers remove contaminants such as dirt and moisture from air entering machinery, sumps and reservoirs. Inspect the oil level easily and accurately with a 360 view of whats happening inside your system. Some work by using a three-stage design to help ensure the interior of your equipment stays clean and dry. StateEscape, View Automatic reset for continuous duty. Desiccant Breathers | McMaster-Carr Of that 70 percent, 20 percent of replacements are a direct result of corrosion and the other 50 percent are due to mechanical wear. Finally, the outside air passes through a third two-micron solid particle filter at the bottom of the desiccant breather. Intended applications include low-humidity applications, water-based lubricants, high-dust environments and oil-misting applications. Desiccant breathers serve as the first line of defense in contamination control. Our desiccant breather model, used in lieu of your breather cap, utilizes a solid particle filter and the best desiccants in the business to stop entry of dirt, moisture, and other contamination, while maintaining precise environmental control, pressure, and humidity levels in both high and low temperatures. For example, severe environments like those with water spray or large amounts of dirt should use a desiccant breather that can hold higher amounts of ambient contamination. If water contamination and the consequences of water contamination have not been historically present, it may be a waste of time and money to install desiccant breathers. Other types of desiccants are used as well. DRYTECH recommends adding breather replacements to plant operations & maintenance schedules, Protect against high humidity and water condensation, Protect against fluid contamination, dilution, and sedimentation Maintain ISO cleanliness codes, Extend life of hydraulic, lubrication, and process fluids Extend MTBF and reduce O&M costs, Remove safety cap from standpipe at the bottom of the breather, Mount the breather to the tank or reservoir using the adapter best suited for the application, Verify that the breather is fully saturated all blue beads will be beige in color, Remove breather from gearbox, tank, reservoir, or other application, Remove and save the adapter fitting to be used with a new breather, Verify and dispose of breather in accordance with your state and local environmental control regulations. These devices allow for the air being ingressed by the machine to be cleaned of particulate matter and also dried to help control the amount of water in the oil. 2023 Todd Technologies Inc. . For example, moisture leads to corrosion, which in turn leads to particulate contamination. Solid particulate contaminants can lead to machinery failure mechanisms such as three-body abrasive wear. Standard Series Desiccant Breathers | Descase Xclude desiccant breathers incorporate a high capture-efficiency filter to help sustain desired cleanliness levels by removing even minute particulates. Sundyne Gearbox Upgrade | Sundyne As the machine breathes, contaminated air enters the desiccant breather and goes through the first solid particle filter. The amount of oil mist exhaled from the headspace can be noticed from the oil collection on the desiccant. They finally tried desiccant breathers as a more affordable option. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are as essential for the working of basic functionalities of the website. Xclude Rebuildable Steel Breathers for high-flow applications feature a rugged housing to protect equipment from moisture and contaminants, even in the toughest environments. Air entering the breather is filtered and dried. Breather vents with a plastic body are clear, so a quick glance will tell you if the gel is saturated. Energy From Deep Water, View StateEscape, View The company ended up replacing the hydraulic reservoir's breather caps with desiccant breathers featuring 100 percent silica gel for moisture absorption, 100 percent activated carbon for fume and odor control and two-micron solid particle filtration. As wet, contaminated air is drawn through the unit, multiple 3-micron polyester filter elements remove solid particulates, and the silica gel extracts moisture. Below we discuss how desiccant breathers work, how to choose the right one, how to install one and more. Installation Procedure: Drytechs ZEOZORB Disposable Desiccant Breathers were designed to set a new standard for breather performance. Shells full range of desiccant breathers are used to help reduce particulate and moisture contamination in fluids and equipment, applicable in a wide range of applications. Get dependable lubricant protection, maintain optimal cleanliness levels, and avoid equipment contamination and machinery repair costs with quality products and technology from TTIs product family. Thebreathers will only breathe over 0.3 PSI. Incoming air is cleaned and dehydrated through an initial solid particle filter, a container of silica gel and another solid particle filter. Below are the components of the TTGA Gearbox Adapter Kit: Custom options available. Its extensive range of ZEOZORB desiccant breathers, tank vent dryers, transformer breathers and odor scrubbers are designed and manufactured within the scope of our third party registered AS 9100 Rev D/ ISO 9001:2015 Quality Management System. Oil by nature is hygroscopic, which means it will absorb moisture readily from any source, including from humidity in the air. As wet, contaminated air is drawn through the unit, the hydrophobic media repels water while the particulate filter captures dirt, preventing both from entering the equipment. Plated steel and brass construction. Its unique additive combination. Shells most versatile unit, ideal for most applications, Satisfies the requirements of most stationary fluid management applications, Designed for applications where space is limited. Many desiccant breather models come in multiple sizes and in a series, depending on the application (what machinery you have or the kind of plant you're operating in). Xclude Extended Series Breather Highlights. Water-contaminated oil can lead to additive stripping, and eventually the water can cause corrosion and rust. Supplier Diversity, View Diversity Advocacy, Shell Contributes $5 Million for National Urban League HQ in Harlem, New York, View Mining Lubricants, Decathlon F synthetic oil is an extreme pressure lubricant formulated to meet the exacting demands, Performance Lubricants Desiccant Breathers || Lubrication Technologies Literature and Reference Materials; ZEOZORB Desiccant Breathers - ZEOZORB Desiccant Breathers . Before we can define a desiccant breather, we need to understand what a desiccant is. Desiccant breathers remove contaminants such as dirt and moisture from air entering machinery, sumps and reservoirs. Once this capacity is reached, no more moisture can be removed from incomping air. Sustainability News, View Color varies depending on the brand of desiccant breather but for example, the silica gel may start out blue and turn purple when fully absorbed with water. Mining Lubricants, Many desiccant breather models implement components to help extend the life of the breather. Implement color-coding & tagging At LE, we implemented these six best practices on our own gearboxes. 8. What is a Lube Room and Why is it Important? Breathers - Tri-Midas VentGuard Desiccant Series Breathers | Descase Gearbox Breather | Desiccant Breathers For Gearboxes | TTGA Gearbox Rebuildable Steel Breathers can be ordered in a variety of different materials to meet chemical compatibility needs. Both of these phases are essential not only for the health of the lubricant but also for the health of the machinery. Contact us today if you need breather connections, adapters, vacuum indicators, or if you want to install multiple breathers. For severe environments, such as those with water spray and large amounts of dirt, select a desiccant breather that can handle the expected amounts of contamination. Which factor plays more of a role in breather selection: the sump headspace above the oil level, ambient conditions like high humidity or a dusty environment, the machine type (mobile unit or fixed installation), the type of oil and its application, or the oils cleanliness requirement?". Installing a desiccant breather without enough airflow creates excessive pressure causing a vacuum which will damage the equipment. How they work has been covered in other, informative guides on the basics of desiccant breathers. Each time equipment "breathes," dirt, debris and moisture are brought in, contaminating the lubricant and damaging the equipment over time. In addition to moisture filtration, desiccant breathers need particle removal filters with sufficient holding capacity and capture efficiency (at size) to control particle ingression. Reusing the desiccant three to five times is possible as long as no oil has accumulated on the silica gel granules. The answer depends on three variables: Intake frequency and volume of breathing refers to how much moist air passes through the breather.Each time a piece of equipment breathes, water vapor is retained in the silica gel, gradually shortening the life of the breather. The rugged housing and integrated standpipe allow for decreased oil misting. Our Adapter Kits design is intended to minimize the potential for system contamination by reducing the number of system intrusions, which promotes optimal system performance and reliability, thus avoiding frequent and costly repairs. Fully disposable; Designed for applications where mounting space is limited or a . Breathers are an integral piece to any fluid lubrication, hydraulic system, or storage tank. Mining Lubricants, Contamination is the greatest single cause of lubricant malfunction and subsequent excessive wear of parts. Items: 76. Shell Pipeline, View An Overview of Preventive Maintenance | Descase. that are used intermittently can accumulate water from headspace condensation. This category only includes cookies that ensures basic functionalities and security features of the website. Phone: 800-221-0208 | Phone: 609-758-1794 | Fax: 609-758-1774, Why Silica Gel breathers just dont cut it, Dehydrator Cartridge (Radar Waveguide Dehydrator), VMAP (Versatile Moisture Adsorbing Polymer), BAE Systems honors DRYTECH with a Supplier of the Year award, Drytech Releases NEW 316 Stainless Steel Tank Vent Dryers, NEW Drytech Tank Vent Dryers set the standard for moisture and contamination control in fuel storage and fluid system protection, 2022 Space & Missile Defense Symposium- August 8, 2022 August 10, 2022, Navy League Sea-Air-Space- April 3, 2023- April 5, 2023, ZEOZORB Breathers Brochure Industrial Applications, Drytech ZEOZORB vs Silica Gel Quick Fact Sheet, May 2013 Wind Systems Magazine Challenging Industry Standard Contaminant Filtration. Open STAUFF Online Page-Flip Catalogue in New Tab, Particle and Desiccant Breathers from STAUFF. Desiccant Breathers - Product Catagories Power Breathers - Blue Desiccant Protect equipment and storage tanks from both moisture and particulate. Desiccant breathers are an important accessory for any lubrication or contamination control program. Breathers seal and protect ingress in your equipment. The adapter kits we offer at TTI, including the TTGA Gearbox Adapter Kit, help operators focused on quality outcomes to effectively employ optimal lubrication practices by supplying clean connections with maximum airflow for the required applications. Energy and Innovation, View Steel Industry Lubricants, Decathlon Extreme is formulated to meet the exacting demands of gearboxes operating under the most, Performance Lubricants Shell in the Community, Shell Joins the United Negro College Fund Walk for Education, Shell fuels meals on wheels in Houston to fight hunger, The Shell Houston Open, Legacy and Impact, Beginning Houstons Resilience Journey with 100 Resilient Cities, View Gearbox Breather Vent | Descase These breathers have a particulate filter phase and a moisture absorption phase. Breathers are sized according to the required cubic feet per minute (cfm) of air exchange for each machine application. Instead of attaching the desiccant breather directly to the reservoir, add a small length of pipe in between to help the breather stay clear of any oil mist coming up out of the reservoir. Increase the distance from the bottom of the breather to the top of the reservoir. Every Des-Case breather has been designed to work in a wide variety of industries and applications, using quality, rugged materials and innovative designs in technology. The desiccant breathers are designed to keep moister and particulate matter out of hydraulic systems by filtering the air entering fuel tanks, reservoirs, gearboxes, etc. through desiccant gel and a filter element. What is a Desiccant Breather? This becomes very important in critical machinery as well as those that are in harsh environments where the oil may become contaminated and break down quickly.
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